Wiggler (tool)

Short description: Tool used on a machine to accurately align the head with the work prior to machining

Set of wigglers

A wiggler, also known as a wobbler, edge-finder, center-finder or laser-centering-device, is a tool used with a machine like a mill, to accurately align the machine head with the work prior to machining.

## Contents

* 1 Edge finder
* 2 Electronic edge finder
* 3 Center finder
* 4 Centering device
* 5 See also
* 6 External links

## Edge finder

Edge finder

An edge finder is a rotating tool, meaning the machine spindle must be turning for the tool to work. On one end of a cylindrical shank, a second cylinder is attached by a spring running through the center of both cylinders. The second cylinder rotates with the first. The axes of the two cylinders are always parallel, but the mating faces are able to slide against each other. Thus the second cylinder can rotate about a different, but always parallel axis to the first.

As the second cylinder approaches the edge to be located, it is pushed into alignment with the first. When the horizontal distance from the workpiece to the axis of the shank is exactly equal to the radius of the second cylinder, the second cylinder turns perfectly coaxially with the shank. Even a very small displacement in the direction of the workpiece cause the second cylinder to "kick off" and displace dramatically along the workpiece edge.

On the other end, a cone shape is also spring-loaded and is used to locate the center of a previously drilled hole. This style of edge finder is considered to be the most accurate, and its accuracy can be further improved through the use of a collet. In proper setups, a repeatability of 0.0002 in (0.0051 mm) or better can be obtained.

## Electronic edge finder

Electronic edge finder

An electronic edge finder, is an instrument that can locate edges of work pieces and also height offsets. It works in a non-rotating spindle, which is a great advantage over its mechanical counterparts. It is battery-operated and works by lighting up its internal LED (usually red) when the electrical circuit formed by the instrument, the workpiece and the machine is closed. The light is thus illuminated when the edge finder is touching the workpiece and is visible through openings in the case. A repeatability of 0.001 in (0.025 mm) can be obtained.

## Center finder

Center finder

A center finder is a tool used to align the machining center to a precision location on a work piece. Often these locations might be marked using a layout method (coating the surface with layout stain and scribing a precise location with the intersection of the two lines identifying the position to be machined, etc. Sometimes a magnifying glass is used to assist in marking the location. One drawback of this method is that it is only as accurate as the lines that are drawn on the part.).

In contrast to the edge finder, in the mechanical versions, the tip is not spring-loaded, and it works with the spindle stopped. In laser versions, an 'X' of light is often projected from the machining center onto the work piece and the work piece location is adjusted to align with the intersection of these lines. In contrast to centering devices, the center finder cannot directly find the center of a work piece, thus requires additional calculation, measurement and/or layout method to align to.

## Centering device

Error creating thumbnail: Unable to save thumbnail to destinationCentering of a shaft with a laser centering device

A centering device is a tool used to accurately adjust and align the center plane or axis of a work piece or work piece feature to the machining center. In contrast to the edge finder, it most often requires no calculation, measurements or layout method markings to allow this alignment. Mechanical versions may work with the spindle stopped. Laser centering devices can be used to cast patterns of light which, depending on angle of the laser, can achieve a high degree of precision.

## See also

* Limit switch

## External links

* Using an edge finder (video)
* Wiggler usage
* This shows you how to use a wiggler to center a rotary table.
* Laser Centering Device (video)

* v
* t
* e

Measuring and alignment tools

* Architect's scale
* Beam compass
* Calipers
* Chalk box
* Combination square
* Compass
* Coordinate-measuring machine
* Diagonal scale
* Drafting machine
* Engineer's scale
* Flat spline
* French curve
* Gunter's chain
* Jig
* Laser level
* Laser line level
* Laser measuring tool
* Lesbian rule
* Measuring rod
* Meterstick
* Micrometer
* Plumb-bob
* Protractor
* Radius gauge
* Ruler
* Set square
* Skirret
* Sliding T bevel
* Speed square
* Spirit level
* Steel square
* Stencil
* Straightedge
* T-square
* Tape measure
* Theodolite
* Thread pitch gauge
* Try square
* Vernier scale
* Vise
* Weighing scale
* Winding sticks

Types of tools
Cleaning
Cutting and abrasive
Forestry
Garden
Hand
Kitchen
Machine and metalworking
Masonry
Measuring and alignment
Mining
Power
Textile
Woodworking

* v
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Metalworking

* v
* t
* e

Tools

Cutting machines|

* Bandsaw
* Cold saw
* Laser
* Miter saw
* Plasma
* Water jet cutter

Cutting tools|

* Broach
* Burr
* Chisel
* Counterbore
* Countersink
* End mill
* File
* Hand scraper
* Milling cutter
* Nibbler
* Reamer
* Shears
* Tipped tool
* Tool bit

Forming tools|

* Brake
* Die
* English wheel
* Hydraulic press
* Machine press
* Punch press
* Screw press
* Stamping press

Hand tools|

* Clamp
* Combination square
* Drift pin
* Hacksaw
* Hammer
* Hand scraper
* Machinist square
* Needlegun scaler
* Piercing saw
* Pliers
* Punch
* Scriber
* Tap and die
* Tongs
* Vise
* Workbench
* Wrench

Machine tooling|

* Angle plate
* Chuck
* Collet
* Fixture
* Indexing head
* Jig
* Lathe center
* Machine taper
* Magnetic base
* Mandrel
* Rotary table
* Wiggler

Measuring instruments|

* Bore gauge
* Caliper
* Center gauge
* Dial indicator
* Engineer's blue
* Engineer's spirit level
* Feeler gauge
* Gauge
* Gauge block
* Go/no go gauge
* Height gauge
* Machinist square
* Marking blue
* Marking gauge
* Marking out
* Micrometer
* Optical comparator
* Radius gauge
* Ruler
* Sine bar
* Straightedge
* Surface plate
* Tape measure
* Thread pitch gauge
* Vernier scale

Smithing tools|

* Anvil
* Forge
* Fuller
* Hardy tools
* Pritchel
* Steam hammer
* Swage block
* Trip hammer

* Casting
* Fabrication
* Forming
* Jewellery
* Machining
* Metallurgy
* Smithing
* Tools and terminology
* Welding

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