Multilayered packaging

5 Layer co-extrusion of cosmetic "squeeze" tube Typical liquid packaging board

Multi-layered packaging are multilayer or composite materials using innovative technologies aimed to give barrier properties, strength and storage stability to food items, new materials as well as hazardous materials.[1]

Multiple layers are formed by coextrusion, lamination , or various coating technologies. The material of construction of multilayered packaging ranges from paper to plastics to metals. Most multilayered packages are not readily recyclable.[2] Basf company and Uflex recently developed multilayered food packaging from 100% recyclable materials.[3][4]

History of multilayered packaging dates back to the late 1950s when Procter & Gamble first designed multilayered collapsible tubes for toothpastes. Amine group containing products deforms HDPE on storage, and are incapable of arresting amine odours. Multilayered CO-EX bottles are the best packaging solution for such products. [5]

## Types

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### Multiwall paper sacks

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These are made of multiple layers of extensible kraft paper of differing grammages. These are gaining popularity in the cement industry, drug and fertilizer industry where the inner or outer layer of the sacks are made of polyethylene to protect the product from moisture.

### Laminated-cartons and plastic bottles

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These find use in paint industry, tetra packs containing milk, fruit juice, syrups and pharmaceutical industry.[6] The typical combinations are as follows:

* Paper/foil/LDPE
* Aluminium foil/paper/LDPE
* PE/aluminium foil/paper
* PET/aluminium foil/LDPE

Apart from these nylon, EVOH, EAA, PA, EVA, SiO2 plasma coatings are also used in laminates to give various functional properties. The layer combinations are selected by the engineer depending on the product characteristic, shelf life and extent of vapour transmission rate. Precooked food are packed in PS/EVOH/PE bags with PVE/PDVC/PE closures.[7]

### Coextrusion

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Coextrusion is the plastic extrusion of multiple layers of material simultaneously. Such products are popularly known as CO-EX.

## References

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1. ^ Delva, Laurens; Deceur, Cédric; Van Damme, Nicolas; Ragaert, Kim (2019). "Compatibilization of PET-PE blends for the recycling of multilayer packaging foils" (PDF). Proceedings of the Europe/Africa Conference Dresden 2017 - Polymer Processing Society PPS. AIP Conference Proceedings. 2055 (1): 030005. Bibcode:2019AIPC.2055c0005D. doi:10.1063/1.5084815.
2. ^ "Plastic curbs to spare multi-layered packaging". www.telegraphindia.com. Retrieved 2020-04-16.
3. ^ "Multilayer packaging: innovative and sustainable". www.basf.com. Retrieved 2020-04-16.
4. ^ Pinto, Viveat Susan (2019-10-02). "ITC launches first multilayered plastic collection, recycling drive in Pune". Business Standard India. Retrieved 2020-04-16.
5. ^ Brody, Aaron L.; Strupinsky, E. P.; Kline, Lauri R. (2001-06-08). Active Packaging for Food Applications. CRC Press. ISBN 978-1-4200-3181-2.
6. ^ "Multilayer Films". polymerdatabase.com. Retrieved 2020-04-16.
7. ^ "University of Pittsburgh". New Plastics Economy (en-GB). Retrieved 2020-04-16.

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Packaging

General
topics|

* Active packaging
* Child-resistant packaging
* Contract packager
* Edible packaging
* Modified atmosphere/modified humidity packaging
* Overpackaging
* Package delivery
* Package pilferage
* Package testing
* Package theft
* Packaging engineering
* Resealable packaging
* Reusable packaging
* Reuse of bottles
* Shelf life
* Shelf-ready packaging
* Shelf-stable
* Sustainable packaging
* Tamper-evident
* Tamper resistance
* Wrap rage

Product
packages|

* Alternative wine closure
* Ammunition box
* Banana box
* Beer bottle
* Box wine
* Case-ready meat
* Coffee bag
* Cosmetic packaging
* Currency packaging
* Disposable food packaging
* Drink can
* Egg carton
* Evidence packaging
* Field ration
* Flour sack
* Foam food container
* Food packaging
* Fuel container
* Gas cylinder
* Glass milk bottle
* Growler
* Juicebox
* Low plastic water bottle
* Luxury packaging
* Milk bag
* Optical disc packaging
* Oyster pail
* Popcorn bag
* Pharmaceutical packaging
* Pizza box
* Plastic milk container
* Purdue Improved Crop Storage bags
* Sand bag
* Seasonal packaging
* Self-heating food packaging
* Screw cap (wine)
* Single-serve coffee container
* Spray paint
* Toothpaste pump dispenser
* Unit dose
* Water bottle
* Wine bottle

Containers|

* Aerosol spray dispenser
* Aluminium bottle
* Aluminum can
* Ampoule
* Antistatic bag
* Bag-in-box
* Bag
* Barrel
* Biodegradable bag
* Blister pack
* Boil-in-bag
* Bottle
* Box
* Bulk box
* Cage
* Case
* Carboy
* Carton
* Chub
* Clamshell
* Corrugated box design
* Crate
* Disposable cup
* Drum
* Endcap
* Envelope
* Euro container
* Flexible intermediate bulk container
* Flexible tank
* Folding carton
* Glass bottle
* Gunny sack
* Inhaler
* Insulated shipping container
* Intermediate bulk container
* Jar
* Jerrycan
* Jug
* Keg
* Mesh bag
* Multilayered packaging
* Multi-pack
* Packet (container)
* Padded envelope
* Pail
* Paper bag
* Paper sack
* Plastic bag
* Plastic bottle
* Retort pouch
* Salvage drum
* Sachet
* Water sachet
* Security bag
* Shipping container
* Shipping tube
* Skin pack
* Spray bottle
* Squround
* Stand-up pouch
* Steel and tin cans
* Tetra Brik
* Thermal bag
* Tub (container)
* Tube
* Unit load
* Vial
* Wooden box

Materials
and
components|

* Adhesive
* Aluminium foil
* Bail handle
* Bioplastic
* Biodegradable plastic
* BoPET
* Bubble wrap
* Bung
* Cellophane
* Closure
* Coated paper
* Coating
* Coextrusion
* Container glass
* Corrugated fiberboard
* Corrugated plastic
* Cushioning
* Desiccant
* Double seam
* Flip-top
* Foam peanut
* Gel pack
* Hot-melt adhesive
* Humidity indicator card
* Kraft paper
* Label
* Lid
* Linear low-density polyethylene
* Liquid packaging board
* Living hinge
* Low-density polyethylene
* Meat absorbent pad
* Metallised film
* Modified atmosphere
* Molded pulp
* Nonwoven fabric
* Overwrap
* Oxygen scavenger
* Package handle
* Packaging gas
* Pallet
* Paper
* Paper pallet
* Paperboard
* Plastic-coated paper
* Plastic film
* Plastic pallet
* Plastic wrap
* Polyester
* Polyethylene
* Polypropylene
* Pressure-sensitive tape
* Pump dispenser
* Screw cap
* Screw cap (wine)
* Security printing
* Security tape
* Shock detector
* Shock and vibration data logger
* Shrink wrap
* Slip sheet
* Staple (fastener)
* Strapping
* Stretch wrap
* Susceptor
* Tamper-evident band
* Tear tape
* Temperature data logger
* Time temperature indicator
* Tinplate
* Velostat

Processes|

* Aseptic processing
* Authentication
* Automatic identification and data capture
* Blow fill seal
* Blow molding
* Calendering
* Canning
* Coating
* Containerization
* Converting
* Corona treatment
* Curtain coating
* Die cutting
* Die forming (plastics)
* Electronic article surveillance
* Extrusion
* Extrusion coating
* Flame treatment
* Glass production
* Graphic design
* Hazard analysis and critical control points
* Hermetic seal
* Induction sealing
* Injection moulding
* Lamination
* Laser cutting
* Molding
* Package tracking
* Papermaking
* Plastic extrusion
* Plastic welding
* Printing
* Product development
* Production control
* Quality assurance
* Radio-frequency identification
* Roll slitting
* Shearing (manufacturing)
* Thermoforming
* Track and trace
* Ultrasonic welding
* Vacuum forming
* Vacuum packaging
* Verification and validation

Machinery|

* Barcode printer
* Barcode reader
* Bottling line
* Calender
* Can seamer
* Cap torque tester
* Cartoning machine
* Case sealer
* Check weigher
* Conveyor system
* Drum pump
* Extended core stretch wrapper
* Filler
* Heat gun
* Heat sealer
* Industrial robot
* Injection molding machine
* Label printer applicator
* Lineshaft roller conveyor
* Logistics automation
* Material-handling equipment
* Mechanical brake stretch wrapper
* Multihead weigher
* Orbital stretch wrapper
* Packaging machinery
* Pallet inverter
* Palletizer
* Rotary wheel blow molding systems
* Seed-counting machine
* Shrink tunnel
* Staple gun
* Tape dispenser
* Turntable stretch wrapper
* Vertical form fill sealing machine

Environment,
post-use|

* Biodegradation
* Can collecting
* Closed-loop box reuse
* Environmental engineering
* Glass recycling
* Industrial ecology
* Life-cycle assessment
* Litter
* Packaging waste
* Paper recycling
* PET bottle recycling
* Plastic recycling
* Recycling
* Reusable packaging
* Reverse logistics
* Source reduction
* Sustainable packaging
* Waste management

Category: Packaging
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