Nonlinear distortion is a term used (in fields such as electronics, audio and telecommunications) to describe the phenomenon of a non-linear relationship between the "input" and "output" signals of - for example - an electronic device.
For many devices, a linear model is accurate only for small signal levels. For example, at 2 volts input, a typical audio amplifier might put out 20 V, meaning the linear gain is 10 V/V. For 3 V input, it might then output 30 V. However, the model implies that at 50 V input it would produce 500 V, which is not possible with most amplifiers.
Mathematically, the input-output relationship of many devices should be described by a polynomial or Taylor series, as shown below.
[math]\displaystyle{ v = \sum_{k=1}^\infty a_ku^k }[/math]
For larger values of u, the higher order coefficients such as [math]\displaystyle{ a_2 }[/math] and [math]\displaystyle{ a_3 }[/math] come into play.
Nonlinearity can have several effects, which are unwanted in typical situations. The [math]\displaystyle{ a_3 }[/math] term for example would, when the input is a sine wave with frequency [math]\displaystyle{ \omega }[/math], result in an extra sine wave at [math]\displaystyle{ 3\omega }[/math], as shown below.
[math]\displaystyle{ v = (a_1 + \frac{3}{4}a_3) sin(\omega t) - \frac{1}{4}a_3 sin(3\omega t) }[/math]
In certain situations, this spurious signal can be filtered away because the "harmonic" [math]\displaystyle{ 3\omega }[/math] lies far outside the frequency range used, but in cable television, for example, third order distortion could cause a 200 MHz signal to interfere with the regular channel at 600 MHz.
Nonlinear distortion applied to a superposition of two signals at different frequencies causes the circuit to act as a frequency mixer, creating intermodulation distortion.
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Original source: https://en.wikipedia.org/wiki/Nonlinear distortion.
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