From Edutechwiki - Reading time: 11 minThis little tutorial explains how to design embroidery patches with the free and open source Ink/Stitch software. Creating a patch with only an embroidery machine requires a little bit of precision work.
Creating patches is explained in general terms in the Embroidery patch article. Here, we just summarize the method we like best.
Cut out some appropriate stable fabric of the size of the badge. You can print out a paper version of the design and use it as model.
Ideally, you could cut the patches with a laser cutter. We use our Trotec Speedy 100R 50Mw with settings: power=23, speed=1.9 and Hz=1000. Since the fabric may warp consider weighting down the borders, e.g. with pieces of lead. Scissors will also do, but try to be as precise as possible.


Yes. Do not attach the stabilizer to the fabric (your pre-cut patch), wait !
Alternatively, for better results, you could use a heavy water-soluble or heat-soluble stabilizer. But then you'd have to rehoop after each patch...
Tip: If the bobbin thread shows, make the radius a little bit bigger, e.g. add 0.1mm. Do not forget to recenter the drawing.

Then stitch the rest of the embroidery.
Carefully remove the patch. It should "come off" very easily since the sating border will have perforated the stabilizer.
You now can just stick a piece of stabilizer on top of the round hole (sticky side up!) and start again without re-hooping.
If this is well done this will last for at least 10 patches.
It is probably best not to stitch a background color. Otherwise you will have to manage a pull/push effect and also make sure that the overlap between border and background looks good. The zigzag stitch should come first in order to make sure that it is correctly placed along the borders. Instead, use specialized fabrics for batches that look good, e.g. Twilly or Step from Gunold.

In our very limited experience, the easiest way of gluing a patch to some cloth is to us some thermo film made of glue. Again, Gunold does have several products. We have HeatnBond Lite.
(1) Cut a piece of thermofilm, a bit bigger than the size of the patch
(2) Infuse the patch with glue
The patch now has glue on the down side. Alternatively, you can cut a larger piece of thermo film glue. Apply it is as shortly as possible (about 2 seconds) to the backside of the patch, then cut it.
(3) Apply the patch to the cloth
(4) Sew the borders. Otherwise the patch might come off during washing.
Below is our standard 62mm template that we designed for outreach activities. Positioning, tackdown line, a heavy zig-zag and a line inside the zig-zag. You may want to reduce the radius of the positioning a line a tiny bit (e.g. by 0.2 mm) if you cannot exactly place the badge in the middle.
This is our standard patch we use in our courses or outreach events. The green lines allow positioning digitized text (or a group of other objects) using the path -> Path effects -> Bend method described below.
| |
| Small square patch. Kill the lettering object. The crown was taken from the Noun projet. You cannot reuse it without citing or without becoming a member. |
| This model is useful for creating a bit of lettering with small fonts plus some drawing. Good for beginners who cannot create rounded text. | |
| This model is ideal for creating larger patches that include some lettering plus drawings. We suggest keeping the patch drawings in a separate layer. If you cannot exactly position the 100mm patch we suggest cutting it out a little bit smaller, e.g. 99mm, else add 0.2 to 0.4mm compensation (but then they may not fit in your frame) | |
As of Feb 2020, this model was not fully tested and may require some minor adjustments, but it does work well enough as you can see in the pictures. |}
If you want to cut textile patches with a laser cutter or a vinyl cutter, you can grab simple cutting line models from Embroidery patch.
The following design is available from the Ink/Stitch web site. It nearly fits into the rather large 80mm patch. We just reduced it a little bit. We had to modify the design for the smaller 6.15 version, i.e. replace satin stitches in the needles by straight lines and remove some density. Also notice, that this design was done before Ink/Stitch had a lettering module, i.e. a more recent version should be prettier.
6.15cm Version 1
This design has quite a lot of pull. One probably could make the blue frame a bit smaller and use less density. The border may have to be improved (less underlay) and the placement stitch made a bit bigger. The hooping probably wasn't perfect. We should have used two layers of stabilizer.
6.15cm Version 2
8cm Version 1
Of course, you are not really obliged to use the official colors.

This section is outdated as of Mai 2023. Rather download a new version of Ink/Stitch (> 2.2) which will include a way to do align text to a path !
There are several other methods to create rounded text. For starters, we recommend using that first method described below, i.e. use the inkstitch lettering module and the InkScape Path effect method.
In addition to using the InkStitch lettering font, you either can create your own font or copy/paste letter objects from some font file and then adapt to your needs. See InkStitch - lettering and copy e.g. from InkStitch - Geneva-simple typefaces or Small embroidery font.

To bend inkstitch lettering into a position, use a similar strategy as above. Take the type of template with the two circles. You won't need these circles but they help positioning.
Step 1 Add one or two circles to guide the text position
Menu Layer -> Add Layer. Call it something like "Artwork" or "Guidelines".Step 2: Create the text
Step 3: Bend
Path -> Path Effects + to add a path effect.Bend Path effetEdit-on-canvas button (looks like the Edit Path Icon)
Step 4: Verify
extensions > Params Step 5: Stitch
Trouble shooting
If, after bending a letter will not parametrize
Download of example file:
Additional example:
The example file can not be displayed in the wiki, since it uses a so-called namespace that is not recognized by mediawikis.
Inkscape allows to position a SVG text along a patch as explained in several tutorials you can find. E.g. the semi-official Text on Path tutorial or the more detailed NASA mission styled badges with Inkscape tutorial by Nicu. Notice that Inkstitch does have a lettering module that produces groups of SVG paths that are rendered with a satin stitch. Such digitized letters are not SVG text, i.e. the method described just below cannot work.
Below we shortly explain how to create an embroidery patch using Inkscape fonts. However, since we only provide minimal instructions, please do read NASA mission styled badges with Inkscape first or concurrently ! Use the following as a checklist.
Step 1 Add a circle to guide the text direction for the text on the upper half
Step 2 Enter the text
To use a font with a simple tatami fill pattern:
Step 3 Align the text.
Step 4 Translate text to path
Step 5: Add a second circle for the bottom text
Step 6:
Result:
The font will not look very good and should be replaced a satin stitched font, if possible.
The following template for a 8cm patch includes the two circles plus some dummy SVG text that you can replace by yours. Before you engage in this, recall that digitized letters as areas look rather ugly...
This works for fonts where each letter is a single path, i.e. will not easily work with the InkStitch lettering module. If you want to use the builtin digitized fonts see the path effect method describe above and that works well with small letters. Of course you can grab these fonts and then combine each letter into a single object.
We will use the InkScape extension that allow spreading a or several object(s) along paths. Read Generate from path (semi-official manual)
As of Aug 2018, InkScape can crash with Inkscape 0.92.3 under Ubuntu 18. It works fine under Windows 10.
Step 1: Create the texts from various objects

Alternatively it is possible to use digitized Ink/Stitch fonts, using a few tricks (details to add later). Ungroup the groups that surround the phrase you entered in the lettering module. I.e. Lettering Ink/Stitch plus a transform if it is there. After transforming, some letters will not be fit for embroidery, i.e. you will have to fix the direction lines.
Step 2: Pattern along Path (text on top)
The extension requires the user to select two objects: Firstly either a simple object or a group. Second, a path.
Step 3: Text at the bottom
For the second object to be placed at the bottom, it is crucial to change the direction of the circle-
To see path directions, set Show path direction direction on outline in Edit -> Preferences -> Tools -> Node, then select the select the circle and hit F2 to verify.
At the end, remove the two circles.
Example:
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